1 00:00:04,800 --> 00:00:08,840 A remarkable chapter in space flight is coming to an end 2 00:00:08,840 --> 00:00:12,880 as the Space Shuttle awaits its final launch. 3 00:00:13,800 --> 00:00:20,480 Since the early 1980s, the Shuttle has been the pinnacle of manned spaceflight technology. 4 00:00:20,480 --> 00:00:24,800 Columbia is a beautiful ship. She's performing magnificently. 5 00:00:24,800 --> 00:00:29,440 Horizon and the BBC have covered every step of its story. 6 00:00:30,440 --> 00:00:37,160 A mission of 37 orbits going east from the Cape out over the Atlantic... 7 00:00:37,160 --> 00:00:40,080 Over the last 30 years 8 00:00:40,080 --> 00:00:44,520 the Shuttle has contributed to some dazzling scientific achievements. 9 00:00:47,120 --> 00:00:48,600 Hey! 10 00:00:48,600 --> 00:00:50,040 Oh! 11 00:00:50,040 --> 00:00:51,720 Wow! 12 00:00:51,720 --> 00:00:56,360 But the successes have been overshadowed by tragedy. 13 00:00:56,360 --> 00:01:02,200 He said, "I don't see her. I don't see the Shuttle." I said, "It's gone." And it was. 14 00:01:02,200 --> 00:01:05,200 You just knew it was... You knew. 15 00:01:06,600 --> 00:01:11,600 Now that it's all over, how will the Space Shuttle be remembered? 16 00:01:11,600 --> 00:01:16,040 As a great adventure in human space exploration? 17 00:01:17,040 --> 00:01:21,280 Or as a fatally-flawed white elephant? 18 00:01:37,800 --> 00:01:43,920 In the early days of the Shuttle programme, each launch was a thrilling event for America 19 00:01:43,920 --> 00:01:46,600 and for the astronauts involved. 20 00:01:47,600 --> 00:01:51,960 There's a period of time up on the launch pad where you're standing 21 00:01:51,960 --> 00:01:56,000 with all the searchlights playing up on the Shuttle. 22 00:01:56,000 --> 00:02:00,680 And here is this monster that you're about to climb into. 23 00:02:00,680 --> 00:02:08,240 Because it's fully-fuelled and there's a certain amount of boil off of the liquid oxygen and so forth, 24 00:02:08,240 --> 00:02:13,400 it seems like it's a hissing, breathing, alive machine. 25 00:02:13,400 --> 00:02:16,200 The voice communications become 26 00:02:16,200 --> 00:02:19,960 quite silent in the last minutes. You hear the counting down 27 00:02:19,960 --> 00:02:22,400 and the main engines come on. 28 00:02:26,000 --> 00:02:29,160 Of course, that's about, I guess, 29 00:02:29,160 --> 00:02:31,640 1.25 million pounds of thrust. 30 00:02:33,400 --> 00:02:37,920 You get that kick in the pants and you're up, up and away. 31 00:02:45,440 --> 00:02:51,880 We're going something over about 100mph by the time we reach the top of the tower. 32 00:02:53,800 --> 00:02:59,920 You're just sitting there hoping like heck that nothing happens to any of the engines 33 00:02:59,920 --> 00:03:03,960 because your mind's thinking all the time. "What do I look for? 34 00:03:03,960 --> 00:03:06,880 "What do I need to be ready to do?" 35 00:03:09,000 --> 00:03:13,680 This strange, loud, roaring staccato is somehow punctuated 36 00:03:13,680 --> 00:03:16,200 by another sound of an explosion. 37 00:03:18,000 --> 00:03:21,240 That's the solid rockets being released. 38 00:03:21,240 --> 00:03:25,760 It looks like you're flying through a fireball when those things go off. 39 00:03:28,000 --> 00:03:31,000 After that point, it's very smooth. 40 00:03:34,880 --> 00:03:39,720 The whole experience is just a tremendous adventure. 41 00:03:39,720 --> 00:03:43,840 I smiled from ear to ear right when the engines went off 42 00:03:43,840 --> 00:03:47,920 and said, "What an experience! Let's go back and do that again!" 43 00:03:47,920 --> 00:03:50,600 MUSIC: "Hail To The Chief" 44 00:03:54,640 --> 00:03:58,880 Americans were deeply proud of their new space programme. 45 00:04:00,240 --> 00:04:02,680 CHEERING 46 00:04:02,680 --> 00:04:07,320 The Shuttle was a symbol of the very best of American ingenuity. 47 00:04:12,000 --> 00:04:16,840 'Ladies and gentlemen, the President of the United States and Mrs Reagan 48 00:04:16,840 --> 00:04:21,280 'and astronauts Mattingly and Hartsfield.' 49 00:04:23,960 --> 00:04:28,280 The fourth landing of the Columbia marks our entrance into a new era. 50 00:04:28,280 --> 00:04:32,520 The test flights are over. The groundwork has been laid. 51 00:04:32,520 --> 00:04:39,200 Beginning with the next flight, the Columbia and her sister ships will be fully operational. 52 00:04:42,000 --> 00:04:47,640 The excitement echoed the celebration of the Apollo programme decades before 53 00:04:47,640 --> 00:04:51,440 where the story of the Shuttle begins. 54 00:04:51,440 --> 00:04:55,120 'We're go for landing. Eagle, you're go for landing. Over.' 55 00:04:55,120 --> 00:04:59,040 'Tranquility Base here. The Eagle has landed.' 56 00:04:59,040 --> 00:05:04,080 The American space agency, NASA, had achieved a remarkable triumph 57 00:05:04,080 --> 00:05:07,760 in getting men to the Moon and back. 58 00:05:10,000 --> 00:05:17,480 But even as the ticker tape fell, NASA was in trouble. The Moon shot had cost 25 billion. 59 00:05:17,480 --> 00:05:23,880 It didn't take long for the public and politicians to question the price tag of future space travel. 60 00:05:25,000 --> 00:05:28,640 The space programme needed to be cheaper. 61 00:05:32,800 --> 00:05:37,040 Many at NASA had long dreamed of building a reusable craft, 62 00:05:37,040 --> 00:05:40,040 a sleek, futuristic space plane, 63 00:05:40,040 --> 00:05:44,480 which would launch into orbit off the back of a vast winged booster. 64 00:05:45,800 --> 00:05:50,240 Both vehicles would be able to land on a standard runway. 65 00:05:51,200 --> 00:05:55,640 Though reusable, this design was still too costly. 66 00:05:58,960 --> 00:06:04,040 So in 1970, NASA was obliged to seek support from the Air Force, 67 00:06:04,040 --> 00:06:09,640 which had already experimented with rocket planes that could skim the edge of space. 68 00:06:13,480 --> 00:06:16,000 The Air Force agreed to collaborate, 69 00:06:16,000 --> 00:06:22,240 but only if NASA made the space plane big enough to carry hefty spy satellites. 70 00:06:30,000 --> 00:06:33,200 The Shuttle as we know it was born, 71 00:06:34,160 --> 00:06:38,840 the main vehicle an enormous delta-winged orbiter, 72 00:06:40,000 --> 00:06:45,240 its vast body covered in a patchwork of heat-resistant tiles 73 00:06:45,240 --> 00:06:49,680 which allow it to withstand the intense heat of re-entry. 74 00:06:52,000 --> 00:06:55,920 Too big to launch off the back of a booster plane, 75 00:06:55,920 --> 00:06:59,280 the orbiter is instead mated with a central fuel tank 76 00:06:59,280 --> 00:07:05,920 flanked by two solid rockets which provide the thrust to take it into orbit. 77 00:07:07,000 --> 00:07:11,640 By 1972, the Shuttle's distinctive design was set, 78 00:07:11,640 --> 00:07:14,280 though not everyone approved. 79 00:07:15,240 --> 00:07:19,280 We have a vehicle which rests on a huge tank 80 00:07:19,280 --> 00:07:22,240 which has 750,000 gallons of fuel. 81 00:07:22,240 --> 00:07:29,280 And then there are these two great solid rocket boosters, 150 feet long, strapped on either side of it. 82 00:07:29,280 --> 00:07:31,640 And the orbiter sits on top. 83 00:07:31,640 --> 00:07:37,680 That's the equivalent of riding a broomstick made of dynamite with two firecrackers on either side. 84 00:07:42,320 --> 00:07:48,760 Despite the misgivings of some, Space Shuttle Columbia was finally ready to go on April 12th, 1981. 85 00:07:48,760 --> 00:07:54,760 20 years to the day after Russia's Yuri Gagarin first orbited the Earth. 86 00:08:00,400 --> 00:08:04,920 From the start, NASA planned to make Shuttle flights routine 87 00:08:04,920 --> 00:08:07,440 with launches every two weeks. 88 00:08:10,000 --> 00:08:16,240 To help fund this ambitious schedule, crews would work with commercial satellites. 89 00:08:16,240 --> 00:08:21,080 New ones would be deployed and old ones fixed when they broke. 90 00:08:24,600 --> 00:08:29,240 In April, 1984, the Shuttle faced its first major challenge 91 00:08:29,240 --> 00:08:33,280 to show that it was worth the billions it had cost. 92 00:08:33,280 --> 00:08:39,720 Its mission was to repair the faulty electronics in a satellite called Solar Max. 93 00:08:44,000 --> 00:08:49,240 But first, astronaut George "Pinky" Nelson had to catch it. 94 00:08:49,240 --> 00:08:53,480 'Nelson on his way. One hour and two minutes. 95 00:08:59,800 --> 00:09:04,040 'You'll have to hold on to it with both hands, I imagine.' 96 00:09:04,040 --> 00:09:10,480 Unable to dock properly with Solar Max, Nelson tried to stop the satellite spinning...with his hands. 97 00:09:10,480 --> 00:09:14,600 'If you could go in that hole, that would be fine.' 98 00:09:14,600 --> 00:09:19,800 Nelson's efforts only made Solar Max tumble faster. It seemed a failure. 99 00:09:19,800 --> 00:09:23,840 Happily, though, controllers managed to slow the spinning satellite 100 00:09:23,840 --> 00:09:29,840 enough for the Shuttle to manoeuvre alongside and attempt to grab Solar Max with its robot arm. 101 00:09:29,840 --> 00:09:34,480 - 'OK, we've got it' - Roger, copy that. 102 00:09:34,480 --> 00:09:37,040 Outstanding! 103 00:09:37,040 --> 00:09:39,640 'Roger. It's all downhill from here.' 104 00:09:44,000 --> 00:09:50,440 With each passing mission, the astronauts were learning how to enjoy life in space. 105 00:09:53,400 --> 00:09:58,040 We are given the opportunity to carry some music onboard, 106 00:09:58,040 --> 00:10:03,280 tapes to play in a pocket stereo player. 107 00:10:03,280 --> 00:10:06,920 There's a song called the Southern Cross 108 00:10:06,920 --> 00:10:09,320 by Crosby, Stills, Nash and Young. 109 00:10:09,320 --> 00:10:14,800 I remember at one point looking out the window at the Southern Cross and playing that. 110 00:10:14,800 --> 00:10:19,440 # When you see the Southern Cross for the first time 111 00:10:21,400 --> 00:10:26,200 # You understand now why you came this way... # 112 00:10:26,200 --> 00:10:32,440 You could spend days just looking out the window and taking it all in, learning what continents look like. 113 00:10:32,440 --> 00:10:38,600 # But it's as big as the promise The promise of the coming day... # 114 00:10:39,600 --> 00:10:46,160 I used to have little dreams when I was a kid that I'd run down the street and fly into the air. 115 00:10:46,160 --> 00:10:48,400 That's what weightlessness is like. 116 00:10:48,400 --> 00:10:55,400 We've bee having a lot of fun up here and, of course, doing a lot of good work for the space programme. 117 00:10:55,400 --> 00:10:59,240 The first day or so, when you're adjusting to it, 118 00:10:59,240 --> 00:11:04,200 you flail around a lot, reach for a switch and hit the ceiling. 119 00:11:04,200 --> 00:11:09,320 Zero G in itself causes you to find games. 120 00:11:31,040 --> 00:11:37,080 I would be up on a flight deck, working like a good pilot, and I'd hear the guys laughing and roaring. 121 00:11:37,080 --> 00:11:44,480 When I finally went down, there they were doing this precision drill team stuff. It was fantastic. 122 00:11:58,000 --> 00:12:02,440 'We were constantly asking the question, "Where's Joe?" 123 00:12:02,440 --> 00:12:06,080 'And lo and behold, what should we find... 124 00:12:06,080 --> 00:12:09,320 'but...but look at that. 125 00:12:09,320 --> 00:12:13,160 'We have discovered either an alien space creature 126 00:12:13,160 --> 00:12:16,800 'or... it is! It is Dr Allan! 127 00:12:18,000 --> 00:12:21,840 'Largest personality, but diminutive in stature, 128 00:12:21,840 --> 00:12:26,080 'he's managed to insert himself in yet another crevice.' 129 00:12:26,080 --> 00:12:30,720 # Somebody fine will come along Make me forget about loving you 130 00:12:31,680 --> 00:12:34,320 # At the Southern Cross. # 131 00:12:40,000 --> 00:12:45,840 By August, 1984, NASA was so confident that the Shuttle was now a routine space bus 132 00:12:45,840 --> 00:12:52,080 that it launched a new publicity campaign - a competition to put a teacher in space. 133 00:12:53,040 --> 00:12:55,560 The BBC followed the story. 134 00:12:57,600 --> 00:13:03,440 Around the country, teachers started filling in the 48-page application form. 135 00:13:03,440 --> 00:13:09,880 Among them was a social science teacher from Concord, New Hampshire, called Christa McAuliffe. 136 00:13:09,880 --> 00:13:14,120 Christa called us one evening when she was at home in Concord 137 00:13:14,120 --> 00:13:20,280 and she said, "I'm applying for this teacher in space programme." And we thought it was great. 138 00:13:20,280 --> 00:13:25,960 In the first place, we really didn't really think she'd probably get a chance. 139 00:13:25,960 --> 00:13:29,600 But it was a fun process to even apply 140 00:13:29,600 --> 00:13:32,440 and to get involved in any way. 141 00:13:32,440 --> 00:13:38,200 And so then, of course, the nearer she got to it, the more excited we all became. 142 00:13:41,600 --> 00:13:48,440 In all, 11,000 teachers applied, but by mid-July there were 10 left in the contest. 143 00:13:48,440 --> 00:13:52,280 And the winner, the teacher who will be going into space, 144 00:13:52,280 --> 00:13:56,320 Christa McAuliffe. Where is...? Is that you? 145 00:13:58,000 --> 00:14:02,040 Christa was the first choice of all seven judges. 146 00:14:02,040 --> 00:14:07,680 She was described as a great communicator and composed under pressure. 147 00:14:07,680 --> 00:14:10,840 For NASA, it was a public relations coup. 148 00:14:10,840 --> 00:14:18,120 Overnight, Christa became a national celebrity, the most famous astronaut since Neil Armstrong. 149 00:14:20,080 --> 00:14:26,320 You kids out there, do the best you can and get the best education you can. That's what it's all about. 150 00:14:26,320 --> 00:14:31,080 So when I'm up in that Shuttle, I want everyone working real hard 151 00:14:31,080 --> 00:14:35,280 to make education what it should be in this country! Thank you! 152 00:14:37,880 --> 00:14:43,920 Christa went to Florida to train with the Shuttle crew and immerse herself in the life of an astronaut. 153 00:14:48,880 --> 00:14:51,600 On January 28th, 1986, 154 00:14:51,600 --> 00:14:55,240 Christa and the crew prepared for launch. 155 00:14:57,680 --> 00:15:02,320 Amongst the crowds waiting for lift-off were her parents. 156 00:15:16,400 --> 00:15:22,840 'Velocity 2,257 feet per second, altitude 4.3 nautical miles, down range distance 3 nautical miles.' 157 00:15:25,000 --> 00:15:30,000 All seemed normal until 73 seconds into the launch. 158 00:15:30,000 --> 00:15:34,520 - 'Challenger, go with throttle up.' - Roger, throttle up. 159 00:15:37,640 --> 00:15:44,640 'One minute 15 seconds, velocity 2,900 feet per second, altitude 9 nautical miles... 160 00:15:46,040 --> 00:15:50,480 'Flight Controller is here looking very carefully at the situation.' 161 00:15:54,000 --> 00:16:00,240 He said, "I don't see her. I don't see the Shuttle." I said, "It's gone." And it was. 162 00:16:00,240 --> 00:16:04,880 You just knew that it was... No, you knew it was... 163 00:16:04,880 --> 00:16:07,640 You knew. 164 00:16:07,640 --> 00:16:10,480 'Obviously, a major malfunction.' 165 00:16:10,480 --> 00:16:14,520 I guess it must have been a minute before I realised 166 00:16:14,520 --> 00:16:19,160 that the crew was either dead or in the process of dying. 167 00:16:19,160 --> 00:16:21,200 I wanted to cry. 168 00:16:21,200 --> 00:16:25,000 And everybody around me. We couldn't look at each other. 169 00:16:29,000 --> 00:16:33,520 I just sat in stunned silence for the longest period of time. 170 00:16:33,520 --> 00:16:37,560 Basically, faced the wall, sat in my chair 171 00:16:37,560 --> 00:16:39,960 and tried to hold back my emotions. 172 00:16:42,000 --> 00:16:45,840 - Go ahead. - 'Vehicle exploded.' 173 00:16:48,640 --> 00:16:50,400 Copy. 174 00:17:04,040 --> 00:17:09,040 We're awaiting word from any recovery forces in the down range field. 175 00:17:09,040 --> 00:17:16,200 As a team of experts began to look for the cause of the accident, a disturbing story unfolded. 176 00:17:18,000 --> 00:17:24,160 A full year before the launch, a design fault had been discovered in the solid rocket boosters. 177 00:17:28,880 --> 00:17:32,320 These are the powerful rockets strapped to the fuel tank 178 00:17:32,320 --> 00:17:36,320 which provide extra thrust during lift-off. 179 00:17:39,120 --> 00:17:43,760 The rockets are built for NASA by a company called Morton Thiokol, 180 00:17:43,760 --> 00:17:48,200 based in Utah, over 2,000 miles away from Cape Canaveral. 181 00:17:50,000 --> 00:17:54,240 This distance led to a crucial design problem. 182 00:17:55,800 --> 00:17:58,720 Rather than have the rocket engines 183 00:17:58,720 --> 00:18:03,560 built near the Cape, which would have been the best way, and barged in, 184 00:18:03,560 --> 00:18:06,000 they were built in... 185 00:18:06,000 --> 00:18:10,440 out in the prairies and then they had to be freighted all the way. 186 00:18:10,440 --> 00:18:14,680 That meant being built in segments, which meant you had the joints. 187 00:18:14,680 --> 00:18:17,040 With joints you may have problems. 188 00:18:20,600 --> 00:18:24,240 Each joint was sealed using a rubber O ring 189 00:18:24,240 --> 00:18:30,160 which expanded during launch to plug the joint and seal in super-heated gas. 190 00:18:32,000 --> 00:18:36,640 Failure would mean that hot gas would burst out like a blowtorch. 191 00:18:39,600 --> 00:18:44,240 So, for safety, the designers built in a secondary O ring. 192 00:18:47,400 --> 00:18:53,160 Two minutes into every launch, the solid rockets detach, fall back to Earth 193 00:18:53,160 --> 00:18:56,200 and are collected for re-use. 194 00:18:57,160 --> 00:19:04,600 In January, 1985, one of Morton Thiokol's engineers made a routine examination of a booster 195 00:19:04,600 --> 00:19:09,040 that had been retrieved from the previous Shuttle launch. 196 00:19:09,040 --> 00:19:11,640 What he found shocked him. 197 00:19:12,800 --> 00:19:15,480 When those boosters were separated 198 00:19:15,480 --> 00:19:21,080 and I inspected all six joints, two joints had been badly compromised. 199 00:19:22,600 --> 00:19:28,560 On that January flight, the primary O rings in the compromised joints had failed. 200 00:19:28,560 --> 00:19:34,600 Only the presence of the secondary O rings had prevented a catastrophic explosion. 201 00:19:36,840 --> 00:19:40,880 When I saw that in real time in January of 1985, 202 00:19:40,880 --> 00:19:47,400 I almost had cardiac arrest. I could not believe that we hadn't blown it up at that point in time. 203 00:19:49,800 --> 00:19:53,440 The January launch had been the coldest ever. 204 00:19:53,440 --> 00:19:59,720 Boisjoly concluded that the O rings had failed because the cold temperatures had made them brittle. 205 00:19:59,720 --> 00:20:04,160 He reported back to his managers and NASA was informed. 206 00:20:04,160 --> 00:20:10,920 NASA ordered a full review of the joints, but decided the O ring system was safe enough 207 00:20:10,920 --> 00:20:13,440 to keep the Shuttle flying. 208 00:20:20,760 --> 00:20:25,000 A year later, as Challenger waited on the launch pad, 209 00:20:25,000 --> 00:20:29,760 conditions were even colder than they had been the previous January. 210 00:20:33,400 --> 00:20:38,040 NASA consulted with engineers at Morton Thiokol 211 00:20:38,040 --> 00:20:42,000 who were reluctant to give the go ahead for launch 212 00:20:42,000 --> 00:20:44,600 in such cold temperatures. 213 00:20:45,600 --> 00:20:51,840 But NASA was impatient. Its recent launches had been dogged by last-minute delays. 214 00:20:51,840 --> 00:20:55,880 This launch was already four days behind schedule. 215 00:20:59,600 --> 00:21:04,040 In a last-minute tele-conference, under pressure from NASA, 216 00:21:04,040 --> 00:21:08,680 Morton Thiokol withdrew its opposition to the launch. 217 00:21:11,720 --> 00:21:13,760 But it WAS too cold 218 00:21:13,760 --> 00:21:18,200 and in one of the joints both O rings failed. 219 00:21:24,160 --> 00:21:28,200 The vehicle broke up into hundreds of fragments. 220 00:21:31,560 --> 00:21:35,600 The crew compartment plummeted towards the ocean, 221 00:21:35,600 --> 00:21:39,720 but at seven miles up, it took nearly 2.5 minutes to descend. 222 00:21:39,720 --> 00:21:45,160 Later, NASA calculated that some of the crew might have been conscious on descent 223 00:21:45,160 --> 00:21:47,760 and that all were probably alive. 224 00:21:52,400 --> 00:21:58,840 The seven astronauts perished when the stricken craft hit the sea at more than 200 miles an hour. 225 00:22:02,600 --> 00:22:08,440 The destruction of Challenger and its brave crew greatly affected America. 226 00:22:08,440 --> 00:22:14,800 The media appetite for Christa McAuliffe meant the nation knew this Shuttle crew like no other. 227 00:22:17,000 --> 00:22:19,440 Commander Dick Scobee. 228 00:22:19,440 --> 00:22:21,880 Pilot Mike Smith. 229 00:22:22,840 --> 00:22:25,280 Dr Judith Resnik. 230 00:22:26,240 --> 00:22:28,480 Dr Ron McNair. 231 00:22:28,480 --> 00:22:31,320 Lieutenant Colonel Ellison Onizuka. 232 00:22:31,320 --> 00:22:33,960 Captain Greg Jarvis. 233 00:22:33,960 --> 00:22:36,560 And teacher Christa McAuliffe. 234 00:22:53,600 --> 00:22:56,240 The tragedy grounded the Shuttle 235 00:22:56,240 --> 00:23:00,600 and paralysed NASA's manned space programme. 236 00:23:00,600 --> 00:23:05,240 But Americans could not give up the dream of exploring space. 237 00:23:05,240 --> 00:23:07,840 NASA set about a major redesign. 238 00:23:08,920 --> 00:23:12,800 Clearly, the solid rockets would have to be re-engineered, 239 00:23:12,800 --> 00:23:18,560 but NASA also seized the chance to make a host of other safety improvements. 240 00:23:21,480 --> 00:23:28,120 The astronauts appointed to fly the next mission followed every part of the redesign closely. 241 00:23:35,080 --> 00:23:37,520 Morton Thiokol, Utah. 242 00:23:40,600 --> 00:23:43,120 The first in a series of tests 243 00:23:43,120 --> 00:23:45,760 of the redesigned solid rocket. 244 00:23:45,760 --> 00:23:48,200 The critical path begins. 245 00:23:48,200 --> 00:23:50,320 The crew is here. 246 00:23:50,320 --> 00:23:54,840 Their success and, ultimately, their lives depend on the work of many. 247 00:23:57,240 --> 00:24:03,880 We're obviously interested in witnessing the test firing. It's step one, as was said earlier, 248 00:24:03,880 --> 00:24:09,920 in getting us back into manned spaceflight. In the solids, two rubbery O ring seals 249 00:24:09,920 --> 00:24:15,960 were supposed to stop a leak of hot gas. Now they're experimenting with a third O ring. 250 00:24:15,960 --> 00:24:18,040 This was its first test. 251 00:24:18,040 --> 00:24:20,760 Six, five, four, 252 00:24:20,760 --> 00:24:23,680 three, two, one. 253 00:24:23,680 --> 00:24:25,520 Fire! 254 00:24:27,200 --> 00:24:33,520 The ascent phase of this mission will be like a test flight. We have new solid rocket motors, 255 00:24:33,520 --> 00:24:37,960 the motors themselves have been greatly re-engineered, 256 00:24:37,960 --> 00:24:40,880 including parts of the booster. 257 00:24:40,880 --> 00:24:45,640 And all those things together, this will be the first flight test. 258 00:24:52,600 --> 00:24:57,840 Landing and stopping can be just as chancy as lift-off in this business. 259 00:24:57,840 --> 00:25:02,600 June last year. They roll the Shuttle slowly into a safety net. 260 00:25:03,720 --> 00:25:10,440 And also last summer, they finally had time to improve the spacecraft's unreliable brakes and tyres. 261 00:25:31,320 --> 00:25:36,960 'There are always going to be problems and glitches. That's what you expect. 262 00:25:36,960 --> 00:25:41,600 'Certainly all of us as crew are aware that this is a risky business 263 00:25:41,600 --> 00:25:48,480 'and the crew of the Challenger was no different. All we can do now is regroup and rebuild 264 00:25:48,480 --> 00:25:53,040 'and press on. We have to live with what happened and keep going.' 265 00:25:53,040 --> 00:25:58,040 We designed the Space Shuttle in the '70s without an escape system. 266 00:25:59,000 --> 00:26:01,040 And I think 267 00:26:01,040 --> 00:26:03,600 everyone realises that was a mistake. 268 00:26:03,600 --> 00:26:08,840 I don't think we'll ever see a rocket built again without an escape system. 269 00:26:11,600 --> 00:26:14,040 Hurricane Mesa, Utah. 270 00:26:15,040 --> 00:26:19,280 They're using a dummy to test a new escape system. 271 00:26:19,280 --> 00:26:25,520 The tractor rocket concept is an adaptation of the ejector seats used in military jet aircraft, 272 00:26:25,520 --> 00:26:30,160 only here the astronauts will be pulled, not pushed to safety. 273 00:26:30,160 --> 00:26:35,160 The engineers say it is a tested system with a 90% success rate. 274 00:26:36,120 --> 00:26:38,760 Pinky has come to watch. 275 00:26:38,760 --> 00:26:43,640 The most thing that goes through my mind is I hope I never do it. 276 00:26:43,640 --> 00:26:49,680 The orbiter has to be flying so the vehicle has to be intact and flying through the atmosphere. 277 00:26:49,680 --> 00:26:54,280 We couldn't bail out when the engines were running or if we lost control 278 00:26:54,280 --> 00:26:59,240 or if the vehicle was badly damaged. This system would not work for that. 279 00:27:23,000 --> 00:27:27,480 The system provides a narrow margin of safety at best. 280 00:27:27,480 --> 00:27:31,720 Escape is only possible under limited circumstances. 281 00:27:31,720 --> 00:27:37,960 Privately, some astronauts tell you the whole thing is a sop to public anxiety. 282 00:27:41,680 --> 00:27:44,040 'Three, two, one.' 283 00:27:44,040 --> 00:27:49,880 Whatever NASA's motives, an escape system was eventually included, 284 00:27:49,880 --> 00:27:53,920 along with a further 345 modifications. 285 00:27:53,920 --> 00:27:59,080 Only then was the Shuttle considered safe enough to go back into space. 286 00:28:03,600 --> 00:28:06,040 CHEERING AND APPLAUSE 287 00:28:09,760 --> 00:28:12,200 For over two years now... 288 00:28:13,160 --> 00:28:16,800 ..each one of us here tonight has had a dream 289 00:28:16,800 --> 00:28:19,400 that one day 290 00:28:19,400 --> 00:28:25,480 a Shuttle would once again make its way to the launch pad to launch Americans into space. 291 00:28:26,440 --> 00:28:30,960 'Start. Three, two, one, zero. 292 00:28:30,960 --> 00:28:33,840 'And lift off! Lift off. 293 00:28:33,840 --> 00:28:38,080 'Americans return to space as Discovery clears the tower.' 294 00:28:38,080 --> 00:28:44,320 The Challenger disaster had shown conclusively that space flight was not a routine activity 295 00:28:44,320 --> 00:28:47,960 and the refit had cost over 20 billion 296 00:28:47,960 --> 00:28:52,720 so the Shuttle would never again be described as cheap. 297 00:28:52,720 --> 00:28:58,560 It needed to do something spectacular to prove that it was no white elephant. 298 00:28:58,560 --> 00:29:00,640 Soon it got its chance. 299 00:29:02,960 --> 00:29:09,000 In 1984, Horizon reported on plans to build the world's most ambitious telescope. 300 00:29:10,000 --> 00:29:14,200 The Hubble Space Telescope will see much further into the universe 301 00:29:14,200 --> 00:29:16,440 than has ever been possible before. 302 00:29:16,440 --> 00:29:19,840 Freed from the obscuring effects of the atmosphere, 303 00:29:19,840 --> 00:29:25,240 the optical system at the heart of the spacecraft will enable the telescope's mirror 304 00:29:25,240 --> 00:29:29,280 to resolve details ten times better than any instrument on the ground. 305 00:29:29,280 --> 00:29:32,320 When it's installed in the space telescope, 306 00:29:32,320 --> 00:29:36,360 this mirror is set to revolutionise our vision of the universe. 307 00:29:36,360 --> 00:29:41,400 It will allow us to search the stars for other solar systems that may harbour life 308 00:29:41,400 --> 00:29:44,960 and closer to home, we will be able to study the planets 309 00:29:44,960 --> 00:29:51,240 with a resolution equivalent to the Voyager probe only a few days away from its closest encounter. 310 00:29:51,240 --> 00:29:54,160 In purely numerical terms, 311 00:29:54,160 --> 00:29:57,720 it's as big or a bigger leap 312 00:29:57,720 --> 00:30:01,960 than occurred when Galileo first used a telescope, 313 00:30:01,960 --> 00:30:06,200 rather than the naked eye, to look at the universe and look at stars. 314 00:30:06,200 --> 00:30:11,520 We know for sure that every area of astronomy will be very profoundly affected. 315 00:30:11,520 --> 00:30:15,800 The space telescope will benefit from the presence of man in space, 316 00:30:15,800 --> 00:30:20,720 both to maintain its instruments and to carry out repairs if it breaks down. 317 00:30:20,720 --> 00:30:25,280 No-one had any idea how soon a breakdown would happen. 318 00:30:31,640 --> 00:30:36,800 In 1990, the Hubble Space Telescope was deployed into orbit. 319 00:30:38,000 --> 00:30:41,640 But when the telescope was used for the first time, 320 00:30:41,640 --> 00:30:45,200 the Hubble astronomers received a profound shock. 321 00:30:47,000 --> 00:30:50,600 Instead of the pin-sharp pictures they were expecting... 322 00:30:52,960 --> 00:30:55,240 ..they got these smudges, 323 00:30:55,240 --> 00:31:00,040 barely better than ground-based telescopes could produce. 324 00:31:00,040 --> 00:31:06,080 The problem was the enormous mirror now seated at the heart of the telescope. 325 00:31:06,080 --> 00:31:12,240 It couldn't focus light perfectly because it had been polished a fraction out of shape. 326 00:31:13,800 --> 00:31:19,240 Decades of work, billions of dollars and the hopes of a generation of astronomers 327 00:31:19,240 --> 00:31:21,360 had been destroyed. 328 00:31:21,360 --> 00:31:25,640 Once again, NASA was under attack. 329 00:31:28,080 --> 00:31:33,200 Have we ended up with degraded science or cancelled science? 330 00:31:33,200 --> 00:31:36,240 If this aberration was such a textbook case, 331 00:31:36,240 --> 00:31:38,880 why wasn't it caught on the ground? 332 00:31:38,880 --> 00:31:42,920 What are the possible things that could have happened? 333 00:31:42,920 --> 00:31:45,920 How many straws are there on this camel's back? 334 00:31:45,920 --> 00:31:50,720 It would be dishonest to say the mood of the scientist is very happy right now. 335 00:31:50,720 --> 00:31:54,560 We're all frustrated, obviously. And I'll stop there. 336 00:31:54,560 --> 00:31:59,600 'The press conference where we announced Hubble's spherical aberration 337 00:31:59,600 --> 00:32:03,840 'was by far the worst day of my life. I was saying we messed it up.' 338 00:32:03,840 --> 00:32:08,000 So at that point, I was convinced the programme was dead. 339 00:32:11,320 --> 00:32:13,760 People began to disintegrate. 340 00:32:13,760 --> 00:32:16,320 Some had to be taken out by guards 341 00:32:16,320 --> 00:32:19,440 to rehabilitation centres for drugs and alcohol. 342 00:32:19,440 --> 00:32:22,480 The astronomy community was tearing itself apart. 343 00:32:22,480 --> 00:32:25,320 I personally felt like killing somebody 344 00:32:25,320 --> 00:32:29,360 because having invested 12 years of my life up to that point 345 00:32:29,360 --> 00:32:34,800 in this project, and seeing that this was a really major disaster for us... 346 00:32:35,800 --> 00:32:38,520 ..you know, the reaction is that one. 347 00:32:38,520 --> 00:32:45,120 Everybody began blaming everybody about how could this have happened, how could such a mistake be made. 348 00:32:45,120 --> 00:32:47,160 It was a very bad time. 349 00:32:48,720 --> 00:32:51,760 The Hubble had to be saved at all costs. 350 00:32:56,520 --> 00:33:02,080 Scientists and engineers began desperately trying to find a solution to its problem. 351 00:33:04,080 --> 00:33:08,120 ..which we've listed as mechanical correction or deformation. 352 00:33:08,120 --> 00:33:15,040 'We formed a committee, a strategy panel to come up with ideas and about 30 suggestions came up.' 353 00:33:15,040 --> 00:33:17,280 Number 85... 354 00:33:18,280 --> 00:33:21,120 'We put everything on the table,' 355 00:33:21,120 --> 00:33:25,760 even the craziest idea, to see what we could do to fix the problem. 356 00:33:26,760 --> 00:33:31,880 This is replacement of the secondary, just as a straight correction. 357 00:33:31,880 --> 00:33:35,920 They ranged from the shuttle bringing the spacecraft back to Earth 358 00:33:35,920 --> 00:33:37,960 and replacing the primary mirror... 359 00:33:37,960 --> 00:33:43,400 ..to send astronauts up and actually, inside the tube of the telescope, 360 00:33:43,400 --> 00:33:48,240 and do something to the optics, which was crazy, but we discussed it. 361 00:33:48,240 --> 00:33:50,800 A full aperture correction... 362 00:33:50,800 --> 00:33:56,840 There were ideas even to try to re-coat or change the shape of the primary on orbit with heaters. 363 00:33:56,840 --> 00:34:02,760 To put a mirror in front of the telescope which was slightly bent, so you'd have the correction in it. 364 00:34:02,760 --> 00:34:05,960 Trying to move the instruments back by several metres. 365 00:34:05,960 --> 00:34:09,720 Front end of the telescope... A report... I don't have a picture. 366 00:34:09,720 --> 00:34:12,480 And so on and so forth. 367 00:34:17,640 --> 00:34:21,480 Among the proposals was the ingenious solution, 368 00:34:21,480 --> 00:34:28,280 an instrument that would match the error in the mirror in reverse and cancel it out. 369 00:34:28,280 --> 00:34:34,120 This optical fix was called the Corrective Optics Space Telescope Axial Replacement, 370 00:34:34,120 --> 00:34:36,640 or COSTAR for short. 371 00:34:42,040 --> 00:34:46,720 There was no way of knowing whether COSTAR would actually work. 372 00:34:46,720 --> 00:34:51,360 But hopes of saving the Hubble now lay with this intricate design. 373 00:34:56,120 --> 00:35:00,520 Plans for an ambitious repair mission began to take shape. 374 00:35:00,520 --> 00:35:04,640 Everybody knew what happened when we failed with Hubble the first time 375 00:35:04,640 --> 00:35:09,880 and everybody knew the stakes were very high. A second failure would be unforgivable. 376 00:35:09,880 --> 00:35:12,920 I mean, there were words that were even... 377 00:35:12,920 --> 00:35:15,560 Such as, "This is the measure of NASA. 378 00:35:15,560 --> 00:35:20,400 "This mission is the measure. This mission defines... Is there a NASA?" 379 00:35:20,400 --> 00:35:23,840 There was enough pressure to just do this mission, 380 00:35:23,840 --> 00:35:27,280 but now suddenly, instead of the future of Hubble, 381 00:35:27,280 --> 00:35:31,320 the future of your entire space programme is depending on success. 382 00:35:35,840 --> 00:35:40,280 NASA was relying on the Shuttle and its crew. 383 00:35:40,280 --> 00:35:46,040 Along with COSTAR, they would also have to put in a new camera and make a host of other repairs. 384 00:35:47,040 --> 00:35:52,520 It would mean a record 35 hours of space walks over five days. 385 00:35:53,720 --> 00:35:57,200 By December 1993, they were ready to go. 386 00:35:58,360 --> 00:36:03,800 'Houston, we are inspired, we are ready. Let's go fix this thing.' 387 00:36:04,800 --> 00:36:07,440 The astronauts got to work. 388 00:36:08,480 --> 00:36:12,480 They knew the tiniest mistake could be catastrophic for the mission. 389 00:36:12,480 --> 00:36:15,480 'Four, five, six. 390 00:36:15,480 --> 00:36:18,720 'You're clear in. You got it.' 391 00:36:18,720 --> 00:36:21,320 'Look at that baby! 392 00:36:22,320 --> 00:36:24,920 'Beautiful, spanking-new WF/PC.' 393 00:36:26,400 --> 00:36:30,800 First came the delicate task of putting in the new camera. 394 00:36:35,000 --> 00:36:41,360 Later, COSTAR was manoeuvred into position with less than an inch of clearance on either side. 395 00:36:44,920 --> 00:36:47,440 'Would you like to see it? 396 00:36:47,440 --> 00:36:49,800 'Good work, guys. 397 00:36:49,800 --> 00:36:51,520 'Whoo!' 398 00:36:56,200 --> 00:37:00,040 The astronauts had completed every task to perfection. 399 00:37:00,040 --> 00:37:03,560 Now it was over to the scientists on the ground. 400 00:37:05,080 --> 00:37:08,760 Then it dawned on us - wait a minute, this is only half the job. 401 00:37:08,760 --> 00:37:11,600 Will that camera work? Will COSTAR work? 402 00:37:11,600 --> 00:37:15,640 Did we get the right prescription for those glasses to put on Hubble? 403 00:37:23,800 --> 00:37:28,080 Two weeks later, it was time to put the repairs to the test. 404 00:37:29,480 --> 00:37:32,440 First, they tried out the new camera. 405 00:37:33,560 --> 00:37:37,600 'As usual, everything on Hubble happens at night for some reason 406 00:37:37,600 --> 00:37:41,240 'and the first images were scheduled to come down at 1am. 407 00:37:41,240 --> 00:37:44,800 'The whole camera team were around the computer screen. 408 00:37:44,800 --> 00:37:51,040 'The image slowly built, so you see the bright things first and right in the centre was a very bright star.' 409 00:37:51,040 --> 00:37:53,080 CHEERING 410 00:37:53,080 --> 00:37:55,360 One bright... Right there. 411 00:37:55,360 --> 00:37:57,880 CHEERING We did it. 412 00:37:57,880 --> 00:37:59,920 Wait, wait, wait. 413 00:38:01,160 --> 00:38:05,080 Bring it up. Come on, come on, come on. 414 00:38:06,160 --> 00:38:09,680 Those are actually stars. Those are real stars. 415 00:38:09,680 --> 00:38:12,960 LAUGHTER 416 00:38:12,960 --> 00:38:15,160 CORK POPS 417 00:38:15,160 --> 00:38:17,680 CHEERING AND APPLAUSE 418 00:38:18,680 --> 00:38:22,280 'Everyone was thrilled. There were cheers.' 419 00:38:22,280 --> 00:38:24,320 It was black and white. 420 00:38:24,320 --> 00:38:28,520 Before, we didn't know, and afterwards, we knew. We had it. 421 00:38:38,000 --> 00:38:43,960 Astronomers saw in spectacular detail for the first time where stars are born... 422 00:38:47,640 --> 00:38:49,680 ..how they die... 423 00:38:52,480 --> 00:38:56,440 ..and back in time to the origins of the universe. 424 00:38:59,440 --> 00:39:05,200 Without the Shuttle, it wouldn't have been possible to get these images from Hubble. 425 00:39:10,520 --> 00:39:15,280 This incredible success was a major milestone for NASA. 426 00:39:16,280 --> 00:39:21,680 Hubble was saved and the Shuttle was back in the nation's good books. 427 00:39:22,680 --> 00:39:29,480 But the rescue mission would also pave the way for a project of even more extraordinary ambition. 428 00:39:34,720 --> 00:39:39,080 Ideas for a futuristic space station had been around for decades. 429 00:39:39,080 --> 00:39:44,120 Many of them inhabited the murky world between science fact and fiction. 430 00:39:45,120 --> 00:39:49,040 But NASA had firm plans to create one for real. 431 00:39:53,400 --> 00:39:58,440 In 1984, President Reagan revealed to the world and to Mrs Thatcher 432 00:39:58,440 --> 00:40:01,680 models of a permanent, orbital space station. 433 00:40:01,680 --> 00:40:03,920 One of its great... 434 00:40:03,920 --> 00:40:07,960 But the plans stalled as NASA scientists found it impossible 435 00:40:07,960 --> 00:40:11,840 to decide what that space station should be like. 436 00:40:13,840 --> 00:40:17,560 The Russians meanwhile had no such problems. 437 00:40:18,560 --> 00:40:22,760 They had had Salyut 1 in orbit since 1971. 438 00:40:24,800 --> 00:40:31,040 And they had followed this success by building the even more complex Mir space station. 439 00:40:34,600 --> 00:40:36,840 Meanwhile, by 1993, 440 00:40:36,840 --> 00:40:40,760 the US had spent an alarming eight billion dollars 441 00:40:40,760 --> 00:40:45,200 on countless re-designs without building a single piece of hardware. 442 00:40:45,200 --> 00:40:48,400 Congress was threatening to pull the plug. 443 00:40:52,680 --> 00:40:58,640 But something had happened that would give the US space station a reprieve. 444 00:41:02,520 --> 00:41:06,040 The old enemy, the Soviet Union, had collapsed. 445 00:41:06,040 --> 00:41:10,960 Russia's once spectacular space programme was almost bankrupt. 446 00:41:10,960 --> 00:41:14,600 In the new era of peace between nations, 447 00:41:14,600 --> 00:41:18,120 NASA's chief administrator had an idea. 448 00:41:19,240 --> 00:41:23,280 Dan Goldin invited the Russians to collaborate. 449 00:41:23,280 --> 00:41:29,120 This is a historic moment. I'm just very excited. Mr Koptev, I want to give you a hug. 450 00:41:29,120 --> 00:41:31,840 APPLAUSE 451 00:41:31,840 --> 00:41:35,680 It was a hug that would get Shuttle astronauts on to Mir. 452 00:41:35,680 --> 00:41:40,000 I'm Jerry Linenger, of course, and I'm in the base block 453 00:41:40,000 --> 00:41:43,240 where you see most pictures that come out of Mir. 454 00:41:43,240 --> 00:41:45,560 This is where we gather to eat... 455 00:41:45,560 --> 00:41:50,600 Jerry Linenger was the fourth American astronaut to join the Russians on Mir. 456 00:41:50,600 --> 00:41:54,640 This is the commander's station. Vasily says hello to everybody... 457 00:41:54,640 --> 00:41:58,480 'I had a sense that I was doing something good for the country. 458 00:41:58,480 --> 00:42:03,800 'I was about 14 when I saw the moon landings and I said, "I'd like to do that some day."' 459 00:42:03,800 --> 00:42:06,640 You get lucky sometimes. 460 00:42:06,640 --> 00:42:13,240 Mir has been lived in almost continuously since she was launched in 1986. 461 00:42:14,320 --> 00:42:16,680 SPEAKS IN RUSSIAN 462 00:42:36,400 --> 00:42:39,440 But life on Mir was far from perfect. 463 00:42:39,440 --> 00:42:42,680 The ageing space station was falling apart. 464 00:42:42,680 --> 00:42:45,720 Oxygen generators repeatedly broke down. 465 00:42:45,720 --> 00:42:49,960 There were daily chemical leaks. Even the toilet malfunctioned. 466 00:42:51,960 --> 00:42:57,280 We had many system failures and they were in need of your constant attention. 467 00:42:57,280 --> 00:43:01,560 And many days I'd start an experiment in the morning to get it running, 468 00:43:01,560 --> 00:43:08,080 then I'd run over to help hacksaw through a pipe and plug the ends, then run back to my experiment. 469 00:43:10,080 --> 00:43:14,440 Most dangerous of all, in the sixth week of Linenger's stay, 470 00:43:14,440 --> 00:43:16,480 a fire broke out. 471 00:43:18,840 --> 00:43:24,920 I looked down the passageway and I could see a very large flame... 472 00:43:25,960 --> 00:43:28,520 ..bursting out of the canister, 473 00:43:28,520 --> 00:43:32,320 smoke billowing out, and I knew we had a big problem. 474 00:43:32,320 --> 00:43:37,240 The fire was blocking the exit to one of the two escape ships. 475 00:43:37,240 --> 00:43:43,120 If the crew couldn't put it out, some of them would be left behind to die. 476 00:43:45,120 --> 00:43:51,440 Cosmonaut Valery Korzun finally put out the fire, but smoke continued to fill Mir. 477 00:44:02,200 --> 00:44:07,840 Linenger was relieved when his 19-week stay in orbit was over. 478 00:44:08,840 --> 00:44:13,840 Watching the Shuttle coming up underneath us at 18,000 miles an hour 479 00:44:13,840 --> 00:44:17,120 was the most beautiful sight in the world. 480 00:44:26,240 --> 00:44:28,560 I was ready to go home 481 00:44:28,560 --> 00:44:31,680 and for me, it was a moment of triumph. 482 00:44:31,680 --> 00:44:34,160 The Shuttle's there. I'd made it. 483 00:44:34,160 --> 00:44:38,360 And when the Shuttle came and docked, it was glorious. 484 00:44:54,200 --> 00:45:00,640 Despite its faults, the Russian collaboration was a turning point in NASA's plans for a space station. 485 00:45:01,640 --> 00:45:07,000 They now had valuable data on how humans reacted to long stays in space. 486 00:45:07,000 --> 00:45:12,120 And it had secured co-operation for an International Space Station. 487 00:45:13,120 --> 00:45:15,560 'T minus 60 seconds and counting. 488 00:45:15,560 --> 00:45:20,920 'Everything looking good for launch of Space Shuttle Endeavour from Kennedy Space Center. 489 00:45:20,920 --> 00:45:22,880 'T minus 50 seconds.' 490 00:45:22,880 --> 00:45:28,800 Now that the Shuttle had smoothed the path for the new space station, it was sent to build it. 491 00:45:28,800 --> 00:45:31,200 'Ten, nine, eight, 492 00:45:31,200 --> 00:45:33,920 'seven, six, five, 493 00:45:33,920 --> 00:45:36,560 'four, three, 494 00:45:36,560 --> 00:45:39,680 'two, one, zero 495 00:45:39,680 --> 00:45:42,000 'and lift-off of Endeavour, 496 00:45:42,000 --> 00:45:46,840 'going where East and West do meet at the International Space Station.' 497 00:45:46,840 --> 00:45:48,880 CHEERING 498 00:45:53,480 --> 00:45:59,320 'Endeavour, Houston. Congratulations to all the members of the crew. It's a beautiful sight.' 499 00:46:06,000 --> 00:46:10,600 The space station began a new era in the colonisation of space. 500 00:46:10,600 --> 00:46:14,960 Nations which were sworn enemies only years before worked together 501 00:46:14,960 --> 00:46:18,000 to build a truly international machine. 502 00:46:27,000 --> 00:46:33,200 In the first five years of construction, the Shuttle made 16 trips to the space station, 503 00:46:33,200 --> 00:46:35,240 but it was slow work. 504 00:46:35,240 --> 00:46:39,880 By 2002, NASA was under pressure to do more with the Shuttle 505 00:46:39,880 --> 00:46:42,920 than just use it as a ferry to the ISS. 506 00:46:42,920 --> 00:46:47,040 Its answer was to launch a scientific study mission, 507 00:46:47,040 --> 00:46:52,160 though the lessons learned would have more grim implications. 508 00:46:57,440 --> 00:47:01,480 Columbia, the oldest craft in the fleet, 509 00:47:01,480 --> 00:47:05,320 was fitted with a state-of-the-art space laboratory. 510 00:47:10,240 --> 00:47:13,280 This mission would be the first to use it. 511 00:47:15,400 --> 00:47:20,920 It meant that for NASA and the seven astronauts on board, there was a lot at stake. 512 00:47:28,080 --> 00:47:32,120 And for 16 days, everything went according to plan. 513 00:47:32,120 --> 00:47:35,960 The team worked round the clock on their experiments. 514 00:47:35,960 --> 00:47:41,520 If we didn't work 24 hours a day, we'd be giving up eight hours of sleep time 515 00:47:41,520 --> 00:47:43,640 that could be used for science. 516 00:47:43,640 --> 00:47:47,480 So the intent is to pack each minute of the 24 hours 517 00:47:47,480 --> 00:47:49,840 that we're on orbit with science. 518 00:48:01,920 --> 00:48:07,200 After two weeks in space, the science mission was declared a triumph. 519 00:48:07,200 --> 00:48:11,040 All that was left was to gather their results, 520 00:48:11,040 --> 00:48:15,200 re-enter the Earth's atmosphere and come home. 521 00:48:15,200 --> 00:48:19,040 The entries are a bit better than the launch. It's a bit quieter. 522 00:48:19,040 --> 00:48:22,960 It's not quite as violent and you can enjoy it a little bit. 523 00:48:23,960 --> 00:48:27,720 At the end of 16 days, we'll come back and land, 524 00:48:27,720 --> 00:48:32,080 slowing from 17,000-plus miles per hour down to 200-plus miles per hour. 525 00:48:32,080 --> 00:48:37,120 We're hoping our commander will make a smooth landing and the mission will be over. 526 00:48:49,640 --> 00:48:52,200 ALL: Bye-bye! 527 00:49:03,200 --> 00:49:05,760 On the 1st of February, 2003, 528 00:49:05,760 --> 00:49:09,080 Columbia began its descent back to Earth. 529 00:49:14,720 --> 00:49:19,200 As the Shuttle raced over the Pacific towards the US, 530 00:49:19,200 --> 00:49:24,240 the crew put on their suits, preparing themselves for a routine landing. 531 00:49:25,440 --> 00:49:29,480 'Columbia's a beautiful ship, performing magnificently.' 532 00:49:29,480 --> 00:49:34,160 At 8.44am, Columbia re-entered the Earth's atmosphere. 533 00:49:36,160 --> 00:49:38,800 Still everything appeared normal. 534 00:49:44,680 --> 00:49:48,000 'There might be some plasma now.' 535 00:49:59,200 --> 00:50:01,520 GNC, Flight? Flight, GNC. 536 00:50:01,520 --> 00:50:06,480 Everything look good to you? Control and rates and everything is nominal? 537 00:50:06,480 --> 00:50:11,920 Control's been stable. We have good trims. I don't see anything out of the ordinary. OK. 538 00:50:11,920 --> 00:50:14,320 'It's noisy in there.' 539 00:50:16,200 --> 00:50:21,600 Then, just 22 minutes before touchdown at 8.54 in the morning, 540 00:50:21,600 --> 00:50:25,800 there was an unusual reading from one of the Shuttle's many sensors. 541 00:50:25,800 --> 00:50:28,240 Flight, MMACS. Go ahead, MMACS. 542 00:50:28,240 --> 00:50:33,560 I've just lost four separate temperature transducers on the left side of the vehicle, 543 00:50:33,560 --> 00:50:35,600 hydraulic return temperatures. 544 00:50:36,840 --> 00:50:39,320 Columbia, Houston, comm check. 545 00:50:48,680 --> 00:50:52,000 Columbia, Houston, UHF comm check. 546 00:50:52,000 --> 00:50:54,480 TOTAL SILENCE 547 00:51:06,160 --> 00:51:09,200 Columbia, Houston, UHF comm check. 548 00:51:13,440 --> 00:51:16,240 Columbia, Houston, UHF comm check. 549 00:51:21,000 --> 00:51:24,720 At 9.16, the truth dawned on Mission Control. 550 00:51:25,720 --> 00:51:28,480 The Space Shuttle had been lost. 551 00:51:31,480 --> 00:51:34,280 61 kilometres above the ground, 552 00:51:34,280 --> 00:51:38,720 the Shuttle had disintegrated, killing all seven people on board. 553 00:51:38,720 --> 00:51:43,160 Once again, NASA found itself asking the terrible question, 554 00:51:43,160 --> 00:51:46,440 "What had gone wrong with the Shuttle?" 555 00:51:49,960 --> 00:51:53,000 Within minutes of the disaster, 556 00:51:53,000 --> 00:51:56,000 NASA's investigators had swung into action. 557 00:51:57,280 --> 00:52:01,120 They began to concentrate on an event that had happened 558 00:52:01,120 --> 00:52:04,160 at the very beginning of Columbia's voyage. 559 00:52:05,160 --> 00:52:07,480 It was something to do 560 00:52:07,480 --> 00:52:10,600 with the Shuttle's large, orange fuel tank. 561 00:52:17,600 --> 00:52:20,280 During this particular launch, 562 00:52:20,280 --> 00:52:25,080 it appears that a large chunk of this spray-on foam broke off 563 00:52:25,080 --> 00:52:30,760 at the place where the Shuttle attaches to the tank up by under the nose. 564 00:52:32,760 --> 00:52:38,720 This video shows a piece of orange insulating foam falling off the fuel tank 565 00:52:38,720 --> 00:52:41,240 81 seconds into the flight. 566 00:52:45,640 --> 00:52:50,680 The chunk appears to be about the size of a briefcase, maybe a little bit bigger, 567 00:52:50,680 --> 00:52:54,440 and weighs somewhere around two and a half to three pounds. 568 00:52:57,960 --> 00:53:02,280 The foam had struck and damaged the wing's leading edge, 569 00:53:02,280 --> 00:53:08,440 an area covered by ultra-strong, grey, carbon-carbon panels designed to be indestructible. 570 00:53:16,920 --> 00:53:21,960 The leading edge, the reinforced carbon-carbon, is hard, like a rock. 571 00:53:21,960 --> 00:53:27,440 And for foam to have damaged the RCC enough 572 00:53:27,440 --> 00:53:30,920 to cause an accident still surprises me. 573 00:53:37,320 --> 00:53:42,440 But tests showed that a foam block could indeed puncture the tiles, 574 00:53:42,440 --> 00:53:46,760 inevitably leading to a catastrophic failure of the heat shield. 575 00:53:50,920 --> 00:53:54,960 Some felt that NASA could have saved Columbia and its crew. 576 00:53:57,440 --> 00:54:01,280 That they could have been brought back to Earth alive. 577 00:54:05,760 --> 00:54:10,080 NASA knew a chunk of foam had hit the orbiter during launch. 578 00:54:12,600 --> 00:54:17,600 It could have used a telescope on Earth to examine the Shuttle in orbit 579 00:54:17,600 --> 00:54:20,440 to see if any tiles had been damaged. 580 00:54:22,960 --> 00:54:28,520 Or it could have asked the astronauts to open a hatch and take a look. 581 00:54:33,680 --> 00:54:36,480 Once it had discovered the damage, 582 00:54:36,480 --> 00:54:42,960 NASA could have asked the crew to bring the Shuttle in at a different angle, favouring the undamaged wing. 583 00:54:46,960 --> 00:54:49,480 You might have led sort of sideways, 584 00:54:49,480 --> 00:54:52,520 crabbing the Shuttle in, scorching the good side, 585 00:54:52,520 --> 00:54:55,080 protecting the damaged side. 586 00:55:00,920 --> 00:55:03,360 But even if this wasn't possible, 587 00:55:03,360 --> 00:55:07,720 NASA still had another much more ambitious option - 588 00:55:07,720 --> 00:55:10,680 a rescue mission. 589 00:55:14,560 --> 00:55:20,280 At the time of the disaster, the Shuttle Atlantis was being prepared for launch. 590 00:55:20,280 --> 00:55:24,320 NASA could have sent it up to rescue the crew within weeks. 591 00:55:30,360 --> 00:55:35,680 A rescue mission like this would have been a major achievement for NASA 592 00:55:35,680 --> 00:55:38,120 and a public relations coup, 593 00:55:38,120 --> 00:55:43,280 proof that they had the expertise and skills to do remarkable things. 594 00:55:44,800 --> 00:55:50,640 The tragedy is none of these options was even considered. 595 00:55:57,800 --> 00:56:03,320 Columbia was a powerful reminder that manned space flight is inherently dangerous. 596 00:56:04,320 --> 00:56:08,360 But America was adamant that the names of the dead should be honoured 597 00:56:08,360 --> 00:56:11,200 and that the programme must continue. 598 00:56:13,680 --> 00:56:16,080 Another re-design began. 599 00:56:16,080 --> 00:56:20,120 The foam insulation on the fuel tank was improved 600 00:56:20,120 --> 00:56:24,360 and systems were put in place to check for tile damage in orbit. 601 00:56:27,480 --> 00:56:31,520 Two years later, a new crew prepared to return to space 602 00:56:31,520 --> 00:56:35,760 on the 114th flight in the Shuttle fleet's career. 603 00:56:36,760 --> 00:56:42,880 But even as the Shuttle orbited, NASA had already decided it was time to call it a day. 604 00:56:43,920 --> 00:56:49,840 Its flawed, compromised design means there are just too many things that can go wrong. 605 00:56:49,840 --> 00:56:56,200 Since 2003, there has been a collective crossing of fingers every time a Shuttle has launched 606 00:56:56,200 --> 00:57:00,080 and every time one has returned safely. 607 00:57:00,080 --> 00:57:03,920 With the end of the programme, that anxiety is over. 608 00:57:05,920 --> 00:57:09,400 But what a ride the Shuttle has given us! 609 00:57:10,920 --> 00:57:17,600 The programme has launched more people into space than all previous American space missions combined 610 00:57:17,600 --> 00:57:22,560 and allowed humans to continue to reach out beyond our planet. 611 00:57:27,960 --> 00:57:34,240 The Hubble Space Telescope has given us a view on the dawn of time and the birth of stars. 612 00:57:36,640 --> 00:57:42,800 The construction of the International Space Station has shown what can be achieved 613 00:57:42,800 --> 00:57:45,800 when once hostile nations collaborate. 614 00:57:49,600 --> 00:57:55,800 And Earth observations have given us valuable insights into the changing face of our home. 615 00:58:01,640 --> 00:58:07,160 But perhaps more than anything, the Shuttle has shown us what we are capable of. 616 00:58:07,160 --> 00:58:11,880 It has provided us with a stepping stone to the missions of the future. 617 00:58:11,880 --> 00:58:15,720 Where that future takes us will be up to the next generation 618 00:58:15,720 --> 00:58:18,760 of engineers, politicians and scientists 619 00:58:18,760 --> 00:58:22,680 who take on the great endeavour of space exploration. 620 00:58:47,200 --> 00:58:51,520 Subtitles by Subtext for Red Bee Media Ltd 2011 621 00:58:51,520 --> 00:58:54,800 Email subtitling@bbc.co.uk